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T-bolts
In the fields of machinery manufacturing, rail transportation, building structures, etc., standard bolts often cannot meet special assembly requirements. Especially in the case of fast installation, precise positioning or high load, non-standard T-bolts have become an ideal choice for solving complex fastening needs due to their unique structure and high adaptability.
What are non-standard T-bolts?
Non-standard T-bolts are fasteners designed according to specific needs. The bolt head is in the shape of a "T" and can be directly inserted into the prefabricated groove and automatically locked without additional positioning. It is widely used in industrial aluminum profile frames, machine tool guides, solar photovoltaic brackets, steel structure connections and other fields, providing stable and reliable fastening solutions for various equipment and structures.
Compared with standard T-bolts, non-standard T-bolts can be customized according to actual needs. Thread length, head shape, material and surface treatment to adapt to different working environments and load requirements.
Features of non-standard T-bolts
1. Optimized structural design and easy installation
The T-head can be directly inserted into the profile groove without additional rotation or adjustment, greatly improving assembly efficiency.
It fits tightly with the slide groove to form a stable locking structure to prevent loosening and dislocation.
2. Customized size and specifications
Thread specifications: Metric M6, M8, M10, etc. or American UNC standards can be selected for different connection requirements.
Head size: Customize the width, thickness and length of the T-head according to the profile groove width to ensure matching with the track or profile.
Length customization: Select standard or extended specifications according to assembly requirements to meet different structural fastening requirements.
3. Material and strength selection
Carbon steel T-bolts: Suitable for high-strength demand scenarios, heat treatment to improve hardness and wear resistance.
Stainless steel T-bolts: Strong corrosion resistance, suitable for outdoor equipment, marine engineering or chemical environment.
Alloy steel T-bolts: With higher mechanical strength and fatigue resistance, suitable for high-load structures.
4. Various surface treatments to improve durability
Galvanizing: Enhances oxidation resistance, prevents rust, and is suitable for general industrial environments.
Dacromet: Strong resistance to salt spray corrosion, suitable for marine or high humidity environments.
Blackening: Enhances wear resistance, suitable for high-precision mechanical equipment.
Electrophoretic coating: Improves aesthetics and provides additional corrosion protection.
Application scenarios of non-standard T-bolts
1. Industrial aluminum profile frame
T-bolts are widely used in aluminum profile connections. They can be quickly assembled without drilling, making it easy to adjust or expand later and making equipment maintenance more efficient.
2. Machine tool guide rails and automation equipment
In CNC machine tools, laser cutting machines, industrial robots and other equipment, T-bolts are used to accurately install guide rails to ensure the stability and accuracy of equipment operation.
3. Solar photovoltaic bracket
Non-standard T-bolts can be used in conjunction with the photovoltaic bracket slide to achieve quick installation, enhance the wind resistance and stability of the bracket, and are suitable for rooftop photovoltaic, ground photovoltaic and other application scenarios.
4. Steel structure and bridge construction
In construction projects, T-bolts are used to connect H-shaped steel, I-shaped steel and other structural parts. They do not require additional welding, are easy to install and flexible to disassemble, and improve construction efficiency.
Production process of non-standard T-bolts
Material preparation: Select appropriate materials according to customer requirements and cut into appropriate blank sizes.
Head forming: Use hot forging or cold heading to manufacture T-heads to ensure their precise size and strength.
Thread processing: Use CNC machine tools or thread rolling machines to accurately process threads to ensure thread finish and durability.
Surface treatment: Select appropriate anti-corrosion treatment according to the application environment to improve the durability and corrosion resistance of the bolts.
Quality inspection: Use instruments such as thread gauges and hardness testers to detect indicators such as dimensional accuracy, surface finish, and mechanical properties to ensure that the products meet the standards.
Advantages of non-standard T-bolts
Efficient installation: can be directly inserted into the profile slot without additional rotation, greatly improving assembly efficiency.
Precise matching: customized specifications ensure that the bolts fit the equipment perfectly and reduce assembly errors.
Reliable strength: high-quality materials and strict processing technology ensure that the bolts remain stable under high loads.
Corrosion-resistant and durable: a variety of surface treatments are available to adapt to different environmental requirements and extend service life.
The value of non-standard T-bolts
Non-standard T-bolts play an important role in industrial production, construction engineering and mechanical assembly with their unique design and wide applicability. Their precise customized design not only improves installation efficiency, but also ensures the stability and durability of the connection.
If your project has special requirements for fasteners, non-standard T-bolts will be your ideal choice. According to the specific application environment, customize the appropriate size, material and surface treatment to ensure the best connection effect and make your equipment safer and more reliable. If you have any questions, please consult the Jiangxin team.
